ISSN : 1229-6783(Print)
ISSN : 2288-1484(Online)
ISSN : 2288-1484(Online)
시간가동률 척도에 의한 Lean OEE의 연계지표 개발 및 적용
Development and Implementation of Chain Metrics for Obtaining Lean Overall Equipment Effectiveness Using Availability
Abstract
This paper aims to develop a new chain metrics for obtaining lean Overall Equipment Effectiveness(OEE) and present implementation strategy which considers the properties for Total Productive Maintenance(TPM) to reduce machine losses, Performance Analysis and Control(PAC) to reduce labor losses, Lean Production System(LPS) to reduce floor wastes, and Theory of Constraints(TOC) to minimize the problem of Capacity Constrained Resource(CCR).
The study reviews the related literatures and reformulates the structure of machine losses, labor losses and field wastes. The research also develops the integrated productivity metrics according to time, units, reliability and maintainability.
It is found that the study develops the actual productivity measure in terms of efficiency, effectiveness and standard productivity. In addition to that, it outlines and develops by using the integrated LPS and TPM, lean OEE measures such as Time Based Productivity(TBP), Unit Based Productivity(UBP), and Reliability & Maintainability Based Availability(RMBA).
Implication examples are proposed to make it easier and available for practioners to understand the implementation strategies about TPM OEE, lean OEE and TOC OEE.
Futhermore related to other studies, the research contributes to create a new chain productivity measures to clear the interrelationship concepts of productivity, efficiency and effectiveness. Moreover the paper develops the enhanced OEE measures by integration of TPM, PAC, LPS and TOC with the perspective of schedule, throughput, reliability, maintainability and availability.
The study reviews the related literatures and reformulates the structure of machine losses, labor losses and field wastes. The research also develops the integrated productivity metrics according to time, units, reliability and maintainability.
It is found that the study develops the actual productivity measure in terms of efficiency, effectiveness and standard productivity. In addition to that, it outlines and develops by using the integrated LPS and TPM, lean OEE measures such as Time Based Productivity(TBP), Unit Based Productivity(UBP), and Reliability & Maintainability Based Availability(RMBA).
Implication examples are proposed to make it easier and available for practioners to understand the implementation strategies about TPM OEE, lean OEE and TOC OEE.
Futhermore related to other studies, the research contributes to create a new chain productivity measures to clear the interrelationship concepts of productivity, efficiency and effectiveness. Moreover the paper develops the enhanced OEE measures by integration of TPM, PAC, LPS and TOC with the perspective of schedule, throughput, reliability, maintainability and availability.
- 2 최성운(147-158).pdf526.5KB
Reference
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2.일본 플랜트 메이티넌스(2009), 신 TPM 전개 프로 그램 : 가공조립산업, 한국표준협회.
3.일본 플랜트 메이티넌스(2004), 신 TPM 전개 프로 그램 : 장치산업, 한국표준협회.
4.최성운(2008), "IT 서비스 관리에서 신뢰성, 보전성 및 가용성 척도", 대한안전경영과학회지, 10(4) : 159-163.
5.함정근 외 공역(2005), TOC 동기화 경영, 동양문고.
6.Ahuja I.P.S., Khamba J.S(2008)., "Total Productive Maintenance : Literature Review and Directions", International Journal of Quality and Reliability Management, 25(7) : 709-756.
7.Borris S.(2006), Total Productive Maintenance, McGraw Hill.
8.Gotoh F., Tajiri M.(1999), Autonomous Maintenance in Seven Steps, Productivity Press.
9.Hansen R.C.(2001), Overall Equipment Effectiveness, Industrial Press Inc.
10.Levitt J.(2010), TPM Reloaded, Industrial Press Inc.
11.Lin Y., Tsai C., Li R., Chen C., Chen H.(2008) "The Study of the Cycle Time Improvement by Work-In-Process Statistical Process Control Method for IC Foundry Manufacturing", The Asian Journal on Quality, 9(3) : 71-91.
12.McCarthy D.(2004), Rich D.N., Lean TPM, Elsevier.
13.Meyers F.E., Stewart J.R.(2001), Motion and Time Study for Lean Manufacturing, Prentice Hall.
14.Nakajima S., Bodek N.(1988), Introduction to TPM : Total Productive Maintenance, Productivity Press.
15.Robinson C.J., Ginder A.(2007), Implementing TPM, Productivity Press.
16.Suzuki T.(1994), TPM in Process Industries, Productivity Press.
17.Tajiri M., Gotoh F.(1992), TPM Implementation, McGraw Hill.
18.Willmott P., McCarthy D.(2001), TPM : A Route to World-Class Performance, Butterworth-Heinemann
2.일본 플랜트 메이티넌스(2009), 신 TPM 전개 프로 그램 : 가공조립산업, 한국표준협회.
3.일본 플랜트 메이티넌스(2004), 신 TPM 전개 프로 그램 : 장치산업, 한국표준협회.
4.최성운(2008), "IT 서비스 관리에서 신뢰성, 보전성 및 가용성 척도", 대한안전경영과학회지, 10(4) : 159-163.
5.함정근 외 공역(2005), TOC 동기화 경영, 동양문고.
6.Ahuja I.P.S., Khamba J.S(2008)., "Total Productive Maintenance : Literature Review and Directions", International Journal of Quality and Reliability Management, 25(7) : 709-756.
7.Borris S.(2006), Total Productive Maintenance, McGraw Hill.
8.Gotoh F., Tajiri M.(1999), Autonomous Maintenance in Seven Steps, Productivity Press.
9.Hansen R.C.(2001), Overall Equipment Effectiveness, Industrial Press Inc.
10.Levitt J.(2010), TPM Reloaded, Industrial Press Inc.
11.Lin Y., Tsai C., Li R., Chen C., Chen H.(2008) "The Study of the Cycle Time Improvement by Work-In-Process Statistical Process Control Method for IC Foundry Manufacturing", The Asian Journal on Quality, 9(3) : 71-91.
12.McCarthy D.(2004), Rich D.N., Lean TPM, Elsevier.
13.Meyers F.E., Stewart J.R.(2001), Motion and Time Study for Lean Manufacturing, Prentice Hall.
14.Nakajima S., Bodek N.(1988), Introduction to TPM : Total Productive Maintenance, Productivity Press.
15.Robinson C.J., Ginder A.(2007), Implementing TPM, Productivity Press.
16.Suzuki T.(1994), TPM in Process Industries, Productivity Press.
17.Tajiri M., Gotoh F.(1992), TPM Implementation, McGraw Hill.
18.Willmott P., McCarthy D.(2001), TPM : A Route to World-Class Performance, Butterworth-Heinemann
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