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ISSN : 1229-6783(Print)
ISSN : 2288-1484(Online)
Journal of the Korea Safety Management & Science Vol.15 No.4 pp.171-178
DOI : https://doi.org/10.12812/ksms.2013.15.4.171

생산현장의 안전성 향상을 위한 실시간 공정관리 시스템 개발

이 승 우*, 남 소 정*, 이 재 경**, 이 화 기***
*한국기계연구원 첨단생산장비연구본부
**한국기계연구원 기계시스템안전연구본부
***인하대학교 산업공학과

Development of Real-time Process Management System for improving safety of Shop Floor

Seung Woo Lee*, So Jeong Nam*, Jai Kyung Lee**, Hwa Ki Lee***
*Advanced Manufacturing System Research Division, KIMM
**Mechanical Systems Safety Research Division, KIMM
***Department of Industrial Engineering, INHA Univ.
Received September 9, 2013; Revision Received December 6, 2013; Accepted December 6, 2013.

Abstract

Workers are avoiding production/manufacturing sites due to the poor working environment and concern oversafety. Small and medium-sized businesses introduce new equipment to secure safety in the production site orensure effective process management by introducing the real-time monitoring technique for existing equipment.The importance of real-time monitoring of equipment and process in the production site can also be found inthe ANSI/ISA-195 model. Note, however, that most production sites still use paper-based work slip as aprocess management technique. Data reliability may deteriorate because information on the present condition ofthe production site cannot be collected/analyzed properly due to manual data writing by the worker. This paperintroduces the monitoring and process management technique based on a direct facility interface to securesafety in the field by improving the poor working environment and enhance there liability and real-timecharacteristics of the production data. Since the data is collected from equipment in real-time directly throughthe SIB-based interface and PLC-based interface, problems associated with workers’ manual data input areexpected to be solved; safety can also be improved by enhancing workers’ attention to work by minimizingworkers’ injuries and disruption.

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